Instrukcje obsługi i montażu

Fitting

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1  Measure and mark the mounting points for the tube holders on the sprayhood-frame.

2 For better fixing please drill the tube of the sprayhood-frame with 3 mm diameter or countersink the tube. Assemble the adjusting ring on the tube, bring him in position and fix the socket set screw with a hex key.

3 Pin the socket set screw of the adjusting ring through the fabric of the sprayhood. Then apply the seal with the rubber side on the sprayhood fabric. We recommend to cutting the fabric hot with a soldering iron, so that it doesn‘t fray. Afterwards assemble the tube holder on the socket set screw.

4 Finally assemble the cover-screw in the thread of the tube holder, plug in the handrailtube in the tube holder and fix it with the socket set screw.

5 In the second tube holder the tube must be inserted in advance before the ring is adjusting into position and fixed with the socket set screw.

Fitting

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1 Slide the cone onto the cable.

2 Slide the jaws onto cable leaving equal spacing between the jaws.

3 Place the brass washer on the cable end. The distance to the end of the cable must be 5 mm.

4 Turn the lock nut all the way back onto the terminal head.

5 Assemble the terminal by threading the cone strong onto the head.

6 Place sealant in the tip of the cone around the wire.

Wire rope clips (Art. 8248, 815059) are used for fixing loops, with or without insertion of a thimble (Art. 8247, 8536, 8636, 815061, 815058) at wire rope ends. Flexible, bendable wire ropes of type 7 x 7 (Art. 8379, 815055, 8381, 814593), 7 x 19 (Art. 8382, 815056) or 6 x 36 (Art. 815082) should be used for this purpose. Wire rope clips are an alternative to connections with ferrules or terminals as they can be quickly installed on site, but can also be loosened again. In addition wire rope clips are cheap.

^{Download assembly instructions as PDF}

Assembling

The clamping jaw rests relatively positively on the loaded rope strand . The U-bolt lies almost point-like on the unloaded rope end . The nuts should be tightened by hand at first so
that the wire rope clip can be moved into position. Then the nuts should be tightened alternately with an appropriate tool. The mounted wire rope clip transfers the force of the loaded rope strand to the less loaded rope end.

Formation and quantity

The first wire rope clip sits close to the thimble . For loops without a thimble, the distance between the first wire rope clip to the bolt (or similar) should be three times the bolt diameter - but at least 15 times the rope diameter. The
distances between the following wire rope clips should be 1.5–3.0 x (= width of the clamp jaw). The end of the less loaded wire rope  looks out behind the last wire rope clip approx. 10x the wire rope diameter. At least, minimum 100mm. In total, this results in an approximate foldover length of the wire rope. The recommended minimum number of wire rope clips depends on the rope diameter (see chart).

When using a larger number of rope clips, the foldover length must be increased proportionally. Coated wire ropes has to stripped of their coating in the entire contact area of the wire rope cliips before processing. Wire rope clips similar to the former DIN 741 should be used only for subordinate requirements. Please check the admissibility for your construction.

Nominal size*	Minimum quantity	Foldover length
2	3	~ 170 mm	100 mm
3	3	~ 180 mm	100 mm
4	3	~ 190 mm	100 mm
5	3	~ 200 mm	100 mm
6	3	~ 220 mm	100 mm
8	4	~ 270 mm	100 mm
10	4	~ 300 mm	100 mm
12	4	~ 370 mm	120 mm
13	4	~ 380 mm	130 mm
16	4	~ 450 mm	160 mm
18	4	~ 510 mm	180 mm
22	5	~ 660 mm	220 mm

^{*Nominal size = max. wire rope diameter. Wire ropes with intermediate diameters must be fixed with the next larger wire rope clip.}